fluid-o-matic


Lead Refining Kettle


Lead Refining Kettle


Buy corrosion resistant and highly durable Lead Refining Kettles from us as per requirements. We offer them in varied designs, styles and sizes to cater to varied demands of buyers. Our company is ranked among responsive and responsible Manufacturers, Exporters and Suppliers of a comprehensive assortment of Lead Refining Kettles. They function optimally and guarantee long service life.

Known For

  • Easy to maintain
  • Long-life
  • Hassle-free performance
  • Low power consumption

 

Stirrer and how it function? :

  • Propeller type Stirrer transform Electrical torque into centrifugal force to dispersion and emulsification force depends upon R.P.M.
  • Resonance is created in case of refining dispersion of metal is produced which separates metal according to its density, so vessel height, diameter of impeller and no. of impeller is important factor.
  • But for alloying of metal with other metal, emulsification is created by changing R.P.M. and diameter of Vessel.


Fluid-O-Matic Alloying Pot :

  • No. of Stirrer are increased to two and aerofoil design is incorporated.
  • No. of Blade are three.
  • Distance of stirrer from bottom is more compare to refining pot.
  • Thicker Shaft is used and balanced dynamically so in case of lesser fluidity due lesser temperature it resists unwanted forces.
  • Surface Area is increased by mounting extra fins all around the pot. So transmission of heat is vertically transfers through fins to the pot and extra fins give more contact area with flame and flue gases at one end another is welded with the vessel so transmission is faster in conduction than radiation medium.
  • This effects in transmitting heat to the molten lead because with the increase in temperature conductivity of heat is reduced in lead.
  • Heat transmission is increased so pot itself does resists its oxidation/ burning/combustion. Due to lesser temperature difference from inner surface to outer surface.
  • Difference of Temperature form bottom to top layer of metal is reduced.
  • More thickness is used which also assists in heat storage and transmission  of heat.
  • Above all it gives longevity, increases performance, increases durability  of the pot.
  • Emulsification of metals is required in alloying. It is very much important , so stirring  is done accordingly.
  • So. By summarizing above facts, Fluid-O-Matic Alloying Pot gives better Alloying of Lead with other metals.
  • Better return, Lesser consumption of fuel which are coupled with Better design of Burner made us.

 

Fluid-O-Matic Refining Pot

  • Depth of Vessel divided by Diameter of Vessel should be equal to one or more so it depend upon size of Batch.
  • No. of Stirrer are increased to two and aerofoil design is incorporated.
  • No. of Blade are three.
  • Distance of stirrer from bottom is less compare to Alloying pot so better lifting of impurities to the top.
  • Thicker Shaft is used and balanced dynamically, so during lesser fluidity due lesser temperature, it resists unwanted forces.
  • Surface Area is increased by mounting extra fins all around the pot. So transmission of heat is vertically transfers through fins to the pot and extra fins give more contact area with flame and flue gases at one end another is welded with the vessel so transmission is faster in conduction than radiation medium.
  • This effects in transmitting heat to the molten lead because with the increase in temperature conductivity of heat is reduced in lead.
  • Heat transmission is increased so pot itself does resists its oxidation/ burning/combustion. Due to lesser temperature difference from inner surface to outer surface.
  • Difference of Temperature form bottom to top layer of metal is reduced.
  • More thickness is used which also assists in heat storage and transmission  of heat .
  • Above all it gives longevity, increases performance, increases durability  of the pot.
  • Dispersion of metals is required in refining. It is very much important , so stirring  is done accordingly.
  • So. By summarizing above facts, Fluid-O-Matic Alloying Pot gives better Refining of Lead.
  • Better return, Lesser consumption of fuel which are coupled with Better design of Burner made us.

 

Standard Refining Kettle - It Consistes of following :

  • Shell with Material Pouring Valve.
  • Single Stirer with triplex Blades.
  • Driven Pulley
  • Drive Motor with Pulley
  • Suitable V- Belts
  • Mounting Stand for Stirrer
  • V-Belt Tension Adjustment Systems
  • Motor Panel with  Motor Starter ( Star- Delta Starter) and Temperature Indicator.
  • V-Belt Guard
  • Other  Required Accessories :
  • Burner
  • Refractory Fire Bricks
  • Insulation Bricks
  • Hood for Pollution Contol Measures
  • Pollution Control Unit
  • Plateform
  • Suitable Casting System i.e.  Tundish, Ingot Casting Machine, ball Casting Machine
  • Ingot Casting Moulds
  • Jumbo Casting Moulds
  • Fuel Tank
  • Fuel Filtration System
  • Brick Protective Cover

 

Burner for Refining Kettle :

  • Our Buners are used for best fuel economy. These are known for their durabilty and non stop performance.
  • These are fitted with aerodynamically balanced blower with Suntac Fuel Pump.
  • This pump is internal gear pump which gives non clogging service which is enhenced by its positive dispalacement feature. Positive displacement pumps are used to give high prssure which helps to automize better. Smaller oil droplets are created by more pressure so smaller droplets have more surface are to reacts with Oxygen in the air which gives smokeless combustion of fuel.
  • Air Fuel ratio is factory set and training is also provided to set Air Fuel Ratio of Burner.
  • Internationally acclaimed Oil Nozzles from Danfoss or Delavan, are used to give unteruppted flow of fine oil drollets spray, are fitted in our Burners.
  • Many options are available which will depend upon Requirement of capacity, Fuel option Available.
  • Single Stage Burners are normally used for Smaller size of refining Kettles. i.e. 2 Ton to 10 ton.
  • Double Stage Burners are used for Bigger Capacity size of Kettle i.e. 20 Ton to 50 Ton.
  • Duel Fuel Burners are used for Much Bigger Capacity.
  • Fuel Options available are LDO, HSD, Gas CNG/PNG, Furnace Oil etc.
  • Spares are also available are burners.


Emmision from Refining Process :

  • Lead Fume will be created during melting and Stiring Operation due to evaporation of Lead.
  • Sulphur Diaoxide will generate during Copper Removal.
  • Zinc Fume will be generated during process of Silver Extraction.
  • Antimony TriOxide Fumes will be generated during antimony Removal Process.
  • Carbon Dioxide from Fuel combustion in the burner.


Alloying and Refining Plant with following :

  • Hood and Slidable lid
  • Refractory Brick
  • Burner
  • Plateform
  • Pollution Control Unit
  • Dross Collection Bin with Bottom unloading
  • Burner


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