Welding Machine

We have carved a niche as one of the major Industrial Welding Machine Suppliers, based in India. Our range of Industrial Welding Machines includes Automatic Welding Machines and Inter Partition Welding Machine (Rotable Head).

1. Inter Partition Welding Machine (Rotatable Head & Height Adjustable Model) :

Application : This machine connects cells through the partition of container.

Operation : This Machine forges L- connecter of cells through the hole of partition together and passes heavy current at low voltage so portion of these connecter through hole of partition melts, taking advantage of resistance of lead, and become single entity. This machine does mass production and running cost comes to minimum, hence cost per battery is reduced to minimum.

Major Specialties :

A. Transformer : Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. So machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used it will increase running load of pump and wastewater, which has also becoming precious and harming the environment so our machine is environment friendly. At the same time reducing running cost of machine.

B. Welding Computer (Micro Processor based Controller)L :It is designed indigenously as per need of our operator. This computer supply constant energy at constant current. Welding processes & parameters are controlled automatically & accurately by specially designed microprocessor. Operator can program 10 programs for different batteries. All parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, are fed to controller for battery size and recall whenever that size of battery is made. Operator can also see which operating time has been lapsed which other controllers do not provide. He can also communicate if any of the problems so he could be guided directly without physically present on the machine. If any type of problem arises it can be replaced/ repaired at nominal cost even after warrantee period.

C. Welding Heat Adjustment : This controller is specially designed to suite lead melting say 250ºC to 700ºC, this bend is divided in 99 digits setting, unlike imported Controllers i.e. Miyachi etc which has controlling temperature from 50ºC to 3000ºC this bend is also divided in 99 digits setting, so operator does not get accurate results. This results in faulty connection without consistency.

Welding Heat Adjustment : 0 to 99%

Welding Time Adjustment : 0 to 99, All are digital Display

D. Double Arms Movement :For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms.

Man Power Requirement : One Operator

E. Rotatable Head : For welding all five partitions, we saves labour by not rotating the Battery, we only have to shift the battery rest our machine head will itself rotate and does the job, and this helps us in giving a fast production at low labour cost. We save manpower and single man can give production of 500 batteries in an eight hours shift (N120Z).

2. Automatic Inter Partition Welding Machine (Heavy Duty):

Application : This machine connects cells through the partition of container.

Operation : This Machine forges L- connecter of cells through the hole of partition together and passes heavy current at low voltage so portion of these connecter through hole of partition melts, taking advantage of resistance of lead, and become single entity. This machine does mass production and running cost comes to minimum, hence cost per battery is reduced to minimum.

Major Specialties :
A. Transformer :Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. Therefore, machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used, it will increase running load of pump and wastewater, which is also becoming precious and harming to environment so our machine is environment friendly. At the same time, reducing running cost of machine.

B. Welding Computer (Current Controller) :It is designed indigenously as per need of our operator. This computer supply constant energy at constant current. Welding processes & parameters are controlled automatically & accurately by specially designed microprocessor. Operator can program 10 programs for different batteries. All parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, are fed to controller for battery size and recall whenever that size of battery is made. Operator can also see which operating time has been lapsed which other controllers do not provide. He can also communicate if any of the problems so he could be guided directly without physically present on the machine. If any type of problem arises, it can be replaced/ repaired at nominal cost even after warrantee period.

C. Welding Heat Adjustment : This controller is specially designed to suite lead melting say 250ºC to 700ºC, this bend is divided in 99 digits setting, unlike imported Controllers i.e. Miyachi etc which has controlling temperature from 50ºC to 3000ºC this bend is also divided in 99 digits setting, so operator does not get accurate results. This results in faulty connection without consistency. Welding Heat Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital Display.

D. Double Arms Movement :For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms.

Man Power Requirement : One Operator